Engineering Services
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Program Management

New production molds follow our "robust tool development" program

This program was designed to ensure the accuracy and quality of your molds and gears from the beginning… in the engineering and design phase.  It has been developed internally over the past several decades.  

It is the reason we are able to guarantee the most accurate, reliable and seamless production of your parts.

Click here for a detailed description            

WE PROVIDE OUR PRODUCTION DEPARTMENT WITH A MOLD AND PROCESS THAT WILL PRODUCE AND SHIP PARTS WITH CPK > 1.33 ... EVERYTIME                     

  • In a 24/7 environment
  • In any machine, by any setup person
  • With reliable startup + high yields
  • At high volumes, using the same tool for the life of the product, with minimal downtime

Our Engineering team provides:

  1. A unique application of plastics shrinkage calculations to each tool design, from years of collected data                                                               
  2. Status reports throughout the tool build, process development, and part approval processes
  3. Planning and management of the tool grooming process using:
    • Scientific molding
    • Window studies
    • A focus on processing for optimal material properties
    • Direction for the adjustment of tool details to meet final product spec
  4. Long term support throughout the product's life cycle
  5. A highly qualified inspection group providing:
    • Full FAI's with capability indices
    • Complete gear data verifications
    • Fully developed Metrology Plan